Manufacturing

Manufacturing Facilities & Expertise.


With more than 25 years of experience with our 7 existing production facilities, we are about to complete one brand new unit, which will become part of our manufacturing very soon.

  • Category:
    Mens and Womens
  • Type:
    100% Knits
  • No. of Units:
    7
  • Capacity:
    5 Million Pieces Per Annum

    2 Million Pieces to be Added by End of 2022
  • Operations:
    All Processses Under One Roof

Fast React

Planning

Fast React software simplifies the planning complexity, makes it faster, and makes it much more efficient.

Expert software solutions and industry best practice expertise improve and accelerate the entire new product development, sourcing, capacity planning, and order execution lifecycles. The result has improved visibility, coordination and control, resulting in improved reliability, efficiency, and speed to market for brands.

Planning through Fast React ensures better utilization of manpower and on time delivery of orders.

First Time Culture

Culture

Right First Time culture is established to achieve the supreme quality of the product by mitigating all the risk.

Quick response culture is respected to solve shop floor problems with Real time data capturing through Ncinga digital platform.

Quality Audits & AQL Inspections

Quality Standards

The core of a strong quality assurance system is the ability to proactively identify and correct quality issues without the need for prior inputs from buyers or third party inspectors.

Well trained dedicated independent Internal quality audit team to assure the product quality standards through continuous process quality audits and AQL inspections.

Lean Manufacturing

Concept

In each manufacturing process from Cutting to Packing, SABS has developed an operating system based on lean manufacturing philosophy.

Standard procedures have been developed and are being followed based on the below Lean tools.

Our Quality Standards include the following: 5S | Kanban | Balancing techniques | Quality at the source (Poka yoka and Jidoka) | Point of use system | Total productive maintenance | Standardization | Visual control system | Andon | Continuous improvement culture in a DMAIC approach.

Automation

Modern Systems

Prioritize the automation wherever its possible using latest machinary to optimize efficiency and have highest and cosistant quality standards of the product.We take the initiative to install modern technology, innovative ideas to stay alive in the versatile fashion world.

Machine Embroidery

Believe in the Best

Maintaining the best possible quality on embroidery by using the best branded machines and keeping up with new technologies.

Printing Plant

In-House Printing Facility

Sabs has its own in-house state-of-the-art garment printing unit creating different printing techniques like HD, gel, silicon, foil, flock, discharge & transfer stickers.

Best Branded Machines

State of Art

The company is using best of branded machines, also involving AI in the fashion industry, optimized for best output in numbers and quality which gives best products driving satisfaction at client level.

Just in Time Principles

JIT

Processes and activities are designed so that continuous flow is maintained through Just in Time principles. JIT supports quick response to customer, better sense of takt time, abnormality control and proper utilisation of the resources.